Dear npccmechanical:
Sorry, you mislead yourself with a wrong requirement that nowhere appears in code.
You wrote: "As per B16.5, 600# flanges
shall have Raised face thickness 6.35…."
Kindly, look at B16.5-2009 6.4.1:
Quote:
Classes 400, 600, 900, 1500, and 2500 pipe flanges and companion flanges of fittings are regularly furnished with 7 mm (0.25 in.) raised face, which is in addition to the minimum flange thickness, tf
May we agree that "REGULARLY" is not "SHALL" ?
Furthermore: please look at B16.5-2009 6.3.2:
Quote:
A raised face may be removed from a raised face flange to convert it to a flat face flange, provided that the required dimension, tf, shown in Fig. 7 (Fig. II-7 of Mandatory Appendix II) is maintained
So, as your flange is still covered by B16.5, you can straightforward go ahead with this flange acc. to VIII-1 UG-44(a) with no need to make any calculation of App. 2 as far as your design conditions covered by flange Pressure-Temperature rate.