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Rainer,
According to our experience, proof tests do not really help, the resulting thickness is usually thicker than according to the formulae.
I would check the Code cases for a solution, there is one allowing cold stretched vessels with increased stress values Next idea, look for higher strength material, Michaels idea is possible for you with an earlier Joint Review, before shipment of the vessels, and only when the user of the vessel agrees to U2 stamp. Sometimes also the design streamlining can help. If your inspector has no idea, maybe talk to other consultants specialised in design questions: Michael would be a good address.
DK
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