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Remember that the pad itself is also a structural element: it is exposed to the same loads that the attachment clip must sustain.
There is a big difference in strength between, for example, a nozzle with a reinforcing pad and a clip that is welded to a reinforcing pad that is in turn welded to the shell. In the case of the nozzle the pad is attached to the shell at the nozzle OD (perhaps via the nozzle) and at the OD of the pad. Whereas in case of a clip welded only to the pad the pad is less rigid and must transfer the load across its entire width, not just 1/2 width (as for nozzle).
This issue can be extremely important when considering clips with very large loads, such as lifting lugs, turning trunnions, etc. In some cases it may be necessary to attach the clip or lug directly to the shell, then fit the reinforcing pad around it.
The issue also arises when you calculate stresses in the shell due to the clip loads. Stresses are often calculated using WRC-107 bulletin and assuming that the shell thickness is the combined thickness of the shell and reinforcing pad. This can be justified only if the two plates act integrally for the bending moments. A wide, relatively thin reinforcing pad may flex under bending and will no longer act as a unit with the shell.
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