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Sorry gentlemen. I am the moderator. By mistake, while I wanted to cancel part of my answer, apparently I cancelled everything. The question was whether the AI would be happy to hydrotest an item painted. The person making the question appeared surprised of this possiblity. Dirk Koelbl answered that he would not be HAPPY, but he accepts (see UG-99(k) unless the item is not in lethal service. (k) Vessels, except for those in lethal service, may be painted or otherwise coated either internally or externally, and may be lined internally, prior to the pressure test. However, the user is cautioned that such painting / coating /lining may mask leaks that would otherwise have been detected during the pressure test.
My answer was that I am not HAPPY but I have no concern. Paint does not hold pressure. I would ask to keep the pressure a bit longer. Actually I use to ask to keep the hydrostatic pressure for one hour just to leave the time the water to pass through any porosity. Attention to reinforcing pad: in this case the hydrostatic pressure should be maintained to give the water the time to pass through any porosity in weld nozzle/shell, fill the gap between the pad and vessel's shell and eventually drop out from the vent hole. It happened only once in my life: it was from three manhole openings on a 9% Ni criogenic service column. The safety board inspector had accepted it already. Mauro
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